Theory · topic 4 of 10 · 8 min

Engine, fuel & propulsion

The engine check is where a charter week is most often saved or lost. Look at the engine cold, start it yourself, test it against the lines, and write down every number that will be read again at check-out.

1 · Engine bay

Look at it cold, with a torch

What should I check in the engine bay before accepting a charter yacht?

Look at it cold, before anyone starts the engine: oil between the marks and not milky, coolant between MIN and MAX, belt with about 10 mm of give, raw-water seacock open and strainer clear, filter bowl clean, tray dry.

Ask for the engine bay to be opened before anyone starts the engine, and check it yourself. A fault found now is the base's to fix; found on Wednesday, it is yours at sea.

Engine bay, engine cold
  • Oil: between the marks, dark, not milky
  • Coolant: between MIN and MAX
  • Belt: about 10 mm of give, no black dust
  • Seacock open, strainer clear
  • Filter bowl: clear fuel, no dark layer
  • Tray and saildrive well: dry
You findIt means
Milky oil, engine or gearboxWater in the oil: the base's job
Dark layer in the filter bowlWater or dirt: drain, new element
Soot ring at the exhaust elbowExhaust gas leaking into the boat
Damp saildrive wellA seal weeping: an answer in writing

The gearbox has a dipstick too. A packed stern gland drips once or twice a minute while the shaft turns and is greased from its cup; a dripless seal stays dry. Have the tray wiped dry, so a new leak shows.

The raw-water seacock stays open: close it only to clean the strainer, while cranking a reluctant engine (open it again the moment she fires), or when you leave the boat for long. The hose looping high above the engine is the anti-siphon loop: it stops seawater creeping into a stopped engine.

2 · Starting and stopping

Start it yourself and read the panel

How do I know the engine cooling is working after I start it?

Look aft for water at the exhaust. None means no cooling: stop the engine at once, then check the seacock, the strainer and the impeller.

Lever in neutral, key on, wait for the glow-plug light to go out, then crank. At key-on the oil and charge lamps and the buzzer come on: a lamp test. They go out seconds after the engine fires.

Then look aft for water at the exhaust. None means no cooling: stop at once, then check seacock, strainer and impeller. A battery light that stays on means no charge: belt or alternator. An alarm blamed on a 'faulty sender' is no alarm; do not sign for it.

A diesel stops when its fuel is cut, by a stop button or pull handle; the key goes off afterwards. Push the handle back in.

It will not start
  • Panel dark: the engine battery switch
  • Cranks, no fire: stop handle left out
  • Many tries: close the raw-water seacock,
    each crank pumps water into the exhaust
  • Half a turn, then solid: water inside.
  • Do not crank again, call the base
3 · Gear, propeller, thruster

Test ahead and astern with the lines on

How do I test a charter boat's gearbox and propeller before leaving the berth?

Still tied up, click ahead, then astern, at idle: the boat should pull against her lines both ways. A folding propeller that revs without pulling is stuck half-open: neutral, a burst astern, try again.

Still tied up, click ahead, then astern, at idle: the boat should pull against her lines both ways. A folding propeller that revs without pulling is stuck half-open: neutral, a burst astern, try again. Neutral needs a click you can feel, and the engine should start only there.

Rule

Gear at idle only: idle, pause in neutral, click, then throttle.

Test the bow thruster in short bursts each way. It is built for seconds: held for half a minute, its thermal cut-out trips until it has cooled and its breaker is reset.

Check her speed at cruising revs in flat water on day one. Wind and chop take a knot or two; less speed in flat water, or black smoke at high revs, means an overloaded engine: ease back and have the propeller looked at.

4 · Fuel

See it full, mark the filler, count the hours

How do I work out how much fuel a charter yacht has used?

Count engine hours times the hourly burn the base gives you; gauges read in quarters and stick. 'Full on handover, full on return' only works if you saw the tank full: a dip, a sight glass or the fuel quay.

'Full on handover, full on return' works only if you saw it full: a dip, a sight glass or the fuel quay. Gauges read in quarters and stick, so count engine hours times the hourly burn the base gives you.

Fuel plan for the week
  • Tank 160 L, keep 20 L: 140 L to use
  • Burn at cruising revs: about 4 L/h
  • 140 ÷ 4 = 35 hours of motoring
  • Plan: 6 h a day × 6 days = 36 h = 144 L
  • So: a fuel stop midweek
Rule

Gauge and hours disagree: plan on the worse one. The reserve is not for planning.

  • Deck fillers: smell, then mark the diesel cap with tape.
  • Fuel quay: a slow flow, stop at the first gurgle.
  • Fuel shut-off: along the pipe is open, across is closed. The whole crew sees it: in an engine fire it is closed.
  • Petrol lives on deck, never below: its vapour sinks into the bilge.

An engine that surges and dies in a seaway has a blocked filter: rough water stirs a dirty tank. Sail or anchor, drain the bowl, fit a spare element, call the base.

5 · Hours, spares and the form

You sign for what you were shown

Why do I need to record the engine hours at charter check-in?

The engine hours on the check-in form are what the week is measured against at check-out. Write what the panel shows, photograph it, and have a wrong figure on the form corrected before you sign.

The engine hours on the form are what the week is measured against. Write what the panel shows and photograph it.

  • Meter not counting: write it on the form, with how the base will charge instead.
  • A clause limiting engine hours: get its meaning in writing.
  • Not shown, like the propeller of a boat afloat: write 'not seen'.
  • Catamaran: both engines opened, both hours noted. A generator is a third engine, with its own seacock, strainer and hours.

Spares are useless without tools. Ask for a spare impeller and its puller, hose clips and the engine manual, and have the inventory corrected to what is aboard.

6 · During the week

Stop first, find out second

What do I do if the engine overheat alarm goes off at sea?

Stop the engine before it seizes: after an overheat alarm, sail or anchor, let it cool, then check strainer, impeller and belt. On a catamaran, stop the hot engine and carry on with the other.

Each morning: oil, coolant, belt, strainer, a dry tray. Top the oil up to the upper mark, never above; tell the base about an engine that needs a litre a day.

An overheat alarm means stop before the engine seizes: sail or anchor, let it cool, then check strainer, impeller and belt. On a catamaran, stop the hot engine and carry on with the other.

ExhaustMeaning
White on a cold startNormal: it clears in a minute
White that stays, temperature risingSteam: stop
Black at high revsOverload: ease back, check the propeller
Blue hazeBurning oil: top up, tell the base

To charge at anchor, run an hour at about 1,500 rpm: hours at tick-over charge little and harm the engine.

Practice questions

Questions from this topic, as the app asks them. Open one to see the answer.

Engine bay, before starting
  • Dipstick: at the top mark, milky grey
  • Header tank: below MIN
  • Belt: firm, a little black dust
  • Tray under engine: dry

The technician lifts the companionway steps and lets you pull the dipstick and open the header tank yourself. What do you ask for before you sign?

  1. A litre of coolant to top up yourself, with the oil colour noted on the form
  2. Nothing — oil goes grey after a season of short runs in the marina
  3. The base to find why the oil is milky and to fill the coolant before you leave
  4. To run the engine hot for ten minutes and look at the dipstick again
Show the answer

C. The base to find why the oil is milky and to fill the coolant before you leave

Milky oil is water in the oil — a heat exchanger or gasket fault; the base fixes it, not you at sea.

Check-in: engine bay · Explained in: Engine bay

The engine has started under the technician's eye and you watch the panel. What do you do?

  1. Rev it to 1,500 so the pressure builds faster and the buzzer stops
  2. Let it idle five minutes; the buzzer stops once the oil is warm
  3. Pull the stop handle now — the alarm should stop within seconds as oil pressure rises
  4. Turn the key off and on again to reset the alarm and carry on
Show the answer

C. Pull the stop handle now — the alarm should stop within seconds as oil pressure rises

The oil alarm sounds until pressure builds — a second or two; longer than that, stop the engine before it damages itself.

Base briefing: starting the engine · Explained in: Starting and stopping

Monday, 10:00, leaving the bay
  • 2,800 rpm: black smoke, 5.4 kn
  • 2,200 rpm: clean, 5.6 kn
  • Boat sat in the marina two weeks before you
  • Exhaust water: strong

Monday, leaving the bay, your crew on the stern calls that the exhaust is blowing black smoke each time the throttle goes past 2,500. What do you do?

  1. Ease back to 2,200 and have someone look at the prop at the next stop — black smoke at high revs is an overloaded engine
  2. Stop the engine at once and sail — black smoke is a fire in the exhaust hose
  3. Keep it at 2,800 for ten minutes — black smoke clears the injectors on a charter engine
  4. Change the fuel filter now — black smoke is water in the diesel
Show the answer

A. Ease back to 2,200 and have someone look at the prop at the next stop — black smoke at high revs is an overloaded engine

Black smoke is unburnt fuel from overload: a fouled prop, a carboned elbow or too much throttle; drop the revs and find the load.

Exhaust smoke: black · Explained in: Gear, propeller, thruster

The contract says the boat is handed over with a full tank. What do you do?

  1. Fill it yourself on the first day and keep the receipt for the base
  2. Ask to see it dipped or topped up at the fuel quay, and write the gauge reading on the form
  3. Sign for full and put in a claim at check-out if it runs short
  4. Accept his word — gauges on charter boats are never trusted anyway
Show the answer

B. Ask to see it dipped or topped up at the fuel quay, and write the gauge reading on the form

'Full on handover, full on return' only works if you see it full: a dip, a sight glass or a visit to the fuel quay.

Charter contract — fuel · Explained in: Fuel

The technician has already filled in the engine hours on the check-in form. You look at the panel. What do you do?

  1. Have the form corrected to the panel reading and photograph the panel
  2. Sign the form — the base counts hours from its own log
  3. Write both numbers on the form and let the base manager choose
  4. Note the difference and raise it at check-out if hours are charged
Show the answer

A. Have the form corrected to the panel reading and photograph the panel

Engine hours on the form are what you are charged against at check-out; write what the panel shows, with a photo.

Check-in form: engine hours · Explained in: Hours, spares and the form

Day three, motoring towards the harbour, the panel changes to this. What do you do?

  1. Sail the last miles and restart the engine only for the mooring
  2. Throttle back, neutral, stop; let it cool, then check strainer, impeller and belt before restarting
  3. Slow to tick-over and carry on; the temperature will fall at low revs
  4. Keep going at 2,200 — the engine will last the last two miles to the harbour
Show the answer

B. Throttle back, neutral, stop; let it cool, then check strainer, impeller and belt before restarting

Overheat: stop before it seizes. Sail or anchor, find the cause (strainer, impeller, belt), call the base if it is beyond you.

Engine alarm at sea · Explained in: During the week

Practise it

All 50 questions of this topic are in the app: practice by topic with the reason after every answer, your mistakes brought back, and a timed mock exam. Free, no sign-up, in the browser or in Telegram.