Theory · topic 8 of 10 · 8 min

Construction, stability & the power plant

Far from help, know her hull, what keeps her upright, and how her systems fail.

1 · Hull

Materials and the haul-out

What causes osmosis blisters on a GRP hull, and how is it cured?

Osmosis: water through the gelcoat reacts with the laminate, raising sour blisters below the waterline. The cure is to peel the gelcoat, dry the hull and coat it in epoxy.

Osmosis: water through the gelcoat reacts with the laminate, sour blisters below the waterline; the cure is peel, dry, epoxy. A cored deck rots round unsealed bolt holes: dull thud, flexing, damp; re-core, pot the holes. Star cracks at a fitting: a backing plate.

MaterialEnemyCure
SteelRust under broken paintBlast, epoxy-prime; renew thin plate
AluminiumCopper paint, stray DCCopper-free paint; find the leak
WoodRot: fresh water, still airCut to sound timber

Slings go on the builder's marks, clear of saildrive and transducers; the keel takes the weight on long blocks, chained stands only steady her. Enter a slipway cradle on the rising tide; a grid needs tide to float off too. Fast hulls need hard antifouling; painted anodes protect nothing; a weeping rudder is wet inside.

2 · Structure and rig

Keel, rudder, rig, seacocks

How do I know if my yacht's keel bolts are corroding?

Rust weeping at a nut: stainless keel bolts corrode unseen in a wet bilge, so draw one or X-ray it. A nut that turns without the torque rising means the bolt is yielding.

Stainless keel bolts corrode unseen in a wet bilge: rust weeping at a nut, draw one or X-ray it; a nut turning without the torque rising is yielding. After a grounding, survey the keel grid. A spade rudder hangs on its bearings alone; a skeg adds a lower bearing and fends off lines.

Shroud loads go through chainplates into a bulkhead: cracked tabbing and a door jamming on one tack mean it moves; unload the rig, get in. A leak along the lee side only with the rail under: the hull-to-deck joint. Below the waterline one metal, bronze or DZR, or a rated composite: brass dezincifies.

RiggingWatch for
WireBroken strand at the swage: replace
RodFatigues at the heads unseen: re-head on schedule
DyneemaCreeps, chafes: re-tension, replace if cut
3 · Stability

The righting lever and its curve

What is a yacht's angle of vanishing stability?

The heel at which the righting lever GZ, past its peak, falls to zero; beyond it she is stable inverted. It assumes a closed hull, so an open companionway's downflooding angle is the real limit.

Weight acts down through G, buoyancy up through B; heeled, B moves to the low side and the arm between them, GZ, is the righting lever: moment = displacement × GZ. Small angles: GZ ≈ GM × sin θ, GM = KM − KG.

Stability booklet, loaded
  • KM 3.20 m, KG 2.60 m: GM 0.60 m
  • At 10°: GZ ≈ 0.60 × sin 10° = 0.10 m
  • Δ 30 t: righting moment 30 × 0.10 = 3 t·m

Against heel GZ rises to a peak, then falls to zero at the angle of vanishing stability; past it she is stable inverted. It assumes a closed hull: the downflooding angle of an open companionway is the real limit; washboards in. A catamaran's GZ peaks as the windward hull lifts, then collapses: no heel warns you, reef for the gusts.

RCD categoryDesigned for, at the plate's crew
A oceanBeyond force 8 and Hs 4 m
B offshoreUp to force 8, Hs 4 m
C inshoreUp to force 6, Hs 2 m
4 · Weights

Stability you change yourself

Why are half-full tanks bad for a yacht's stability?

Sloshing liquid raises G like weight aloft: the free surface loss grows with the tank's width cubed, and every slack tank adds its own. A centreline division cuts it to a quarter; run tanks down one at a time.

Adding or raising weight moves G towards it: rise of G = weight × height ÷ displacement; GZ falls by that rise × sin θ. A weight on a crane acts at the crane head. Before a gale, heavy gear low and central.

Launching the tender
  • Δ 40 t, GM 0.80 m; tender 1.0 t
  • Lifted 4.0 m: G rises 1.0 × 4.0 ÷ 40 = 0.10 m
  • GM now 0.70 m
  • Swung 2.8 m outboard: G shifts 0.07 m
    tan θ = 0.07 ÷ 0.70: list about 6°

Sloshing liquid raises G like weight aloft: the free surface loss goes with the tank's width cubed, so a centreline division cuts it to a quarter, and every slack tank adds its own. Run tanks down one at a time; stop flooding spreading. A slow, lazy roll means GM has fallen.

5 · The diesel

Fuel, air, cooling

How do I bleed air out of a yacht's diesel fuel system?

Bleed along the fuel path, in order: primary filter and separator, lift pump, fine filter, injection pump. Then crack each injector union while cranking.

A diesel fires on the heat of compression: fast cranking, sound rings, air, clean fuel. A bad seal on the suction side draws in air without a drip: runs, then falters. Rising filter vacuum: sludge and diesel bug stirred up by the sea; switch filters, polish the fuel.

Fuel path, and the bleeding order
  • Tank → primary filter and separator →
    lift pump → fine filter → injection pump →
    injectors
  • Bleed in that order, then crack each
    injector union while cranking
SmokeMeans
BlackToo much fuel for the air: overload, shut vents
BlueBurning oil: rings, turbo seals
WhiteSweet: coolant, head gasket; grey after fuelling: water

Strong flow yet overheating: scaled exchanger tubes; a keel cooler fouls outside. The anti-siphon valve keeps the sea out of an engine below the waterline; locked solid with milky oil, turn it by hand, never the starter. Service by hours or months, whichever first.

6 · Drive train

Gearbox, propeller, speed

My engine never reaches rated revs at full throttle: what's wrong with the propeller?

Too much pitch: the propeller is overpropped. If it reaches rated revs already at part throttle, it has too little pitch.

A gearbox slipping, hot and smelling burnt: low oil; top up, find the leak. Vibration growing over a season with a weeping stern gland: a worn cutless bearing; align the engine afloat. A saildrive's diaphragm alone keeps the sea out: renew it at the maker's interval. One engine dead, the bow swings towards it: counter-rudder, moderate revs.

Vibration, falling revs, black smoke after fishing gear: a fouled propeller; stop, clear it by daylight. Rated revs at part throttle: too little pitch; never reached at full throttle: too much. Hull speed ≈ 1.34 × √LWL in feet. Litres per mile = litres per hour ÷ knots: a planing yacht goes furthest slow, below the hump.

7 · Electrics

Batteries, generator, anodes

How big a battery bank do I need for my daily amp-hours?

Twice the day's amp-hours for a lead-acid or AGM bank, used only to half charge. Lithium gives about 80 %, but its BMS can cut off mid-charge: protect the alternator.

Add up the day's amp-hours: a lead-acid or AGM bank, used only to half charge, needs twice that; lithium gives about 80 %, but its BMS can cut off mid-charge: protect the alternator. Charging runs bulk, absorption, float; an hour a day never finishes absorption and the bank sulphates. A shunt monitor drifts until a full charge resyncs it: trust the resting voltage.

Motors start on three times their running load: shed loads. A generator run nearly unloaded glazes its bores: load it. Rising salinity with clean prefilters: a fouled membrane; unused, flush or pickle it. A galvanic isolator in the shore earth stops the pontoon eating your anodes.

WaterAnode
SeaZinc or aluminium alloy
BrackishAluminium alloy
FreshMagnesium

Practice questions

Questions from this topic, as the app asks them. Open one to see the answer.

Haul-out after six years afloat
  • Blisters 5–15 mm, below the waterline only
  • Pricked, they weep a sour, vinegary liquid
  • Topsides and deck unaffected

You haul out a 14 m GRP yacht after six years afloat and find this below the waterline. What is it?

  1. Osmosis — water in the laminate behind the gelcoat
  2. Galvanic corrosion eating into the laminate
  3. Delamination of a balsa core under the skin
  4. Air trapped under the last coat of antifouling
Show the answer

A. Osmosis — water in the laminate behind the gelcoat

Water diffuses through the gelcoat and reacts with the resin: acid fluid in blisters below the waterline is osmosis.

Construction — GRP and osmosis · Explained in: Hull

150 MAfter the grounding
  • Crack at the front of the keel–hull joint
  • Inside: grid parted from hull at aft bolts
  • No leak so far; passage planned in six days

Your yacht hit a rock keel-first at 5 knots last week. You have hauled her out before a 150 M passage. What do you do?

  1. Fill and fair the joint crack, then sail
  2. Re-torque the keel bolts and sail as planned
  3. Have her surveyed and the grid repaired before you sail
  4. Sail, and pump and check the bilge every watch
Show the answer

C. Have her surveyed and the grid repaired before you sail

The moulded grid spreads the keel's loads into the hull; once it has parted, the keel is not properly held. Survey and repair first.

Construction — keel attachment and grounding · Explained in: Structure and rig

Stability booklet, loaded condition
  • KM 3.05 m (keel to metacentre M)
  • KG 2.40 m (keel to centre of gravity G)
  • Small angles of heel

Your 22 m motor yacht's stability booklet gives these figures. What is her righting lever GZ at 10° of heel?

  1. 0.53 m
  2. 0.11 m
  3. 0.65 m
  4. 0.42 m
Show the answer

B. 0.11 m

GM = KM − KG = 0.65 m; at small angles GZ ≈ GM × sin θ = 0.65 × 0.174 = 0.11 m.

Stability — GM and GZ · Explained in: Stability

Proposed additions (height above G)
  • In-mast furling: +45 kg at 9.0 m
  • Radar arch with radar: 60 kg at 2.5 m
  • Dinghy and outboard on davits: 90 kg at 1.4 m
  • Second bower anchor: 30 kg at 0.5 m

The owner wants all four of these fitted before an offshore season. Which raises the yacht's centre of gravity the most?

  1. The second bower anchor
  2. The in-mast furling
  3. The dinghy on the davits
  4. The radar arch
Show the answer

B. The in-mast furling

G rises with weight × height: the furling's 45 × 9.0 = 405 kg·m beats 150 for the arch and 126 for the dinghy.

Stability — weight aloft · Explained in: Weights

Compression test, bar
  • Cylinder 1: 31 · cylinder 2: 30
  • Cylinder 3: 19
  • Cylinder 3, a little oil squirted in: 27

Your three-cylinder diesel uses a litre of oil a day and smokes blue under load. The mechanic gives you this. What is wrong?

  1. A dribbling injector in cylinder 3
  2. The head gasket between cylinders 2 and 3
  3. A burnt exhaust valve in cylinder 3
  4. Worn rings or bore in cylinder 3
Show the answer

D. Worn rings or bore in cylinder 3

Oil seals the rings for a moment, so compression that rises with oil means ring or bore wear; a bad valve would stay low.

Power plant — the four-stroke diesel · Explained in: The diesel

Gearbox check
  • Slips at high revs, grips at low revs
  • Hot, burnt smell from the box
  • Oil on the dipstick well below the mark

Motoring at cruising revs, the gearbox starts to slip in ahead. You find this. What do you do first?

  1. Top it up with whatever engine oil is aboard
  2. Run on at high revs to bed the clutches in
  3. Adjust the throttle cable for more revs
  4. Top up with the specified oil and find the leak
Show the answer

D. Top up with the specified oil and find the leak

Low oil lets the clutch packs slip and burn: top up with the oil the maker specifies, find the leak, keep the revs moderate.

Power plant — the gearbox · Explained in: Drive train

Practise it

All 100 questions of this topic are in the app: practice by topic with the reason after every answer, your mistakes brought back, and a timed mock exam. Free, no sign-up, in the browser or in Telegram.